BEI Engineering Resources for Motion Control Systems

Engineering Resources for Motion Control Systems















Optical Encoder Glossary

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A helpful set of relevant terms that allow you to make sense of encoder specifications, avoid ambiguities and get the most from your design.

Absolute Encoder
Type of encoder providing a unique binary word for each position.



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Absolute Waveform
A binary output waveform which provides a unique parallel word code pattern for every position increment of the encoder shaft, corresponding to the resolution of the encoder. Typical parallel waveforms are Gray Code, Natural Binary, and Binary Coded Decimal
  Accuracy
This is the deviation between the actual position and the theoretical position of each bit edge. The base accuracy of an encoder is traceable to the encoding disc. Accuracy is different from and is not directly related to resolution.
  Angular Resolution
The resolution of a rotary encoder expressed as a portion of a circle (i.e. a resolution of 360 cycles per turn, is the same thing as an angular resolution of 1 degree)
  Bandwidth
The upper usable frequency range of operation for an encoder. Usually determined by the encoder resolution, type of output driver, the type and impedance of the cable, and the type of output receiver.
  Bit
In incremental encoders a bit refers to 1 quantum of data or 1 increment of digital code. In absolute encoders a bit refers to the number of tracks which normally equate to the power of 2 of the final resolution, e.g., 8 bits equals 2 to the 8th power (256 positions), 12 bits equals 2 to the 12th power (4096 positions), etc.
  Complement
The inverse of a digital signal. When a data channel transitions from the HI state to the LO state, it’s complement will transition from LO to HI. Complementary output signals, when used with a differential receiver can utilize common mode noise rejection (CMNR) to reduce noise susceptibility.
  Count Multiplication
A technique of using leading and trailing edges of incremental output data channels to increase the resolution of the encoder. This technique, also called quadrature detection, results in a net multiplication of the base count by a factor of four.
  CPT
Counts per turn, or Cycles per turn (see Resolution).
  CPR
Cycles per Revolution (see Resolution)
  Edge Detection
Also called quadrature detection. A technique used in incremental quadrature encoders whereby the controller counts the edge transitions on the encoder signals. Counting the transitions on a single channel doubles the resolution (two transitions for every cycle). Counting transitions on two channels in quadrature results in four times the base resolution.
  Encoder
An electro-opto-mechanical sensor that attaches to a shaft and provides angular position information to a counter or controller. The purpose of an encoder is to act as a position feedback device as part of an integrated control system
Explosion-proof Absolute Encoder (PDF, 6 pgs/445k)
Explosion-proof Incremental Encoder
(PDF, 4 pgs/429k)
An encoder in which the housing has been designed to contain an explosion in a hazardous environment. Explosion proof ratings are provide and tested by international standards organizations.
express encoder Express Encoder
A trademark for BEI encoders indicating standard encoders that are available with a short lead time.
Hollow Shaft Encoder
A rotary encoder in which the rotor portion of the encoder is tubular. The inner diameter of the rotor tube is sized to accept and clamp to standard shaft sizes.
  Hysteresis
A dead band purposely introduced in the encoder electronics. This helps to prevent transition ambiguities if the system happens to dither on a transition.
 
Incremental Encoder
A type of encoder signal providing logic states "0" and "1" alternately for each successive cycle of resolution.


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Incremental Waveform
Two series of square wave cycles offset by 90 degrees whose period is determined by the resolution and rotational speed of the encoder. Typically a once-per-revolution index pulse as well as the inverse of the index and data lines are also part of the standard waveform of an incremental encoder.
  Index
A single, separate output on an incremental encoder providing one count per revolution. This is often gated to one or both of the count channels, so that the index maintains the same relationshipwith the count channels on every revolution.
  Interpolation
An electronic multiplication technique for increasing encoder resolution. Certain interpolation techniques can also increase the encoder bandwidth. See also, Edge Detection.
  Line Count
This is often used to mean resolution. It refers to the number of lines that are contained in the code pattern of the code disk on an incremental encoder.
  Line Driver
A type of encoder output. This is the general term used for a differential output driver intended for use with a differential receiver. Line drivers can be used to source or sink current, have a low output impedance and, when used with a differential receiver, have a high noise immunity, even when used with particularly long cable runs.
  Motion Control
Refers to the use of prime movers (motors), feedback (encoders) and signal processing (controllers), generally in a closed loop system to automate a process.
  Open Collector
A type of encoder output driver that utilizes an NPN transistor. Electrically it is a current sink and requires a pull-up resistor from the supply voltage to the signal high line. This resistor can be internal or external to the encoder.
 

PPR
Pulses per Revolution (see Resolution).

  Position Encoder
Another term for a rotary optical encoder.
  Position Sensing
For encoders, this is the detection of the angular position of the shaft relative to a known reference, usually an index pulse.
  Position Servo
A closed loop control system in which position, rather than velocity or acceleration is the control parameter.
  Quadrature
Two incremental output channels that are deliberately out of phase by 90 electrical degrees. The relationship between the two channels is set within the encoder. A typical quadrature relationship would be described as: A leads B for counterclockwise (CCW) rotation of the input shaft. Quadrature allows for discrimination between direction of movement (CW versus CCW), error detection in high vibration environments and higher resolution by using edge detection.
  Repeatability
The deviation of the actual encoder position produced between subsequent identical code readings. The ability to repeat exact bit placements. Repeatability is unrelated to resolution and is usually 4 to 10 times better than accuracy.
  Resolution
The number of bits or words contained in the complete code. For incremental and tachometer encoders, resolution is defined as cycles per revolution. For absolute single turn encoders, it is called counts per turn. Multiturn encoders are specified as positions per turn of the input shaft and the number of turns of the internal gear ratio. Resolution is not the same as accuracy.
  Rotary Optical Encoder
see Encoder
  Shaft Seal
A flexible rotary sealing device incorporated into the encoder shaft that prevents or limits environmental intrusion of dust and moisture
Shock-proof Absolute Encoder (PDF, 5 pgs/448k)
Shock-proof Incremental Encoder
(PDF, 4 pgs/383k)
An encoder which has been internally shock-mounted in a heavy duty housing to allow its use in extremely demanding environments such as steel mills, pulp and paper processing plants, fluidized beds, etc.
  State
Logic level (HI, 1, true) (LO, 0, false).
  Tachometer Encoder
A type of incremental encoder that generally uses only one data track for speed indication.
 

Transition
Change of state of the digital word. This occurs at the bit or word edge.


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