BEI Engineering Resources for Motion Control Systems

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Motion Control Newsletter

TRADE SHOW LOCATION 2008 SUPPORT STAFF
Control System Integrators Association (CSIA) Marriott Savannah Riverfront
Savannah, GA
May 1-3 Jay Goree
Offshore Technology Conference (OTC)
Reliant Center
Houston, TX
Booth 3510
May 5-8

Mat Bagneski
Ken Ethier
Jay Goree
Kirk Mikulec
Michelle Todd
Les Wolff

EASA 2008
Electrical Apparatus Service Association
Gaylord Texan Resort & Convention Center
Dallas, TX
Booth 1411
June 22-24 Jay Goree
Gary Kordash
Kirk Mikulec
Gil Short
Converting & Package Printing Expo 2008
(CPP)
McCormick Place Complex
Chicago, IL
Booth 9685
November 9-13

Jay Goree
Gary Kordash
Eli Morales
Greg Reinhard


News Bulletins

 
Dual Output Drawworks Encoder Saves Time and Money
BEI Industrial Encoders for Dummies
Sealed Encoders Ideal for Harsh Environments
BEI Industrial Encoders Celebrates 30 Years of Excellence
Compact Rotary Encoder Provides Over 160,000 Counts
Metric Incremental Encoders Ready for Quick Delivery
NEW Quadrature Encoder Display from BEI -Plug it in, Watch it go!
Boost Productivity with High-Speed BEI Linear Encoder
BEI Stainless Steel Encoders Resist Chemical Attack
NEW Rugged Linear Encoders from BEI
Reduce Downtime and Save Costs with Dual Output Encoder
Hollow-Shaft Encoder Boasts 300k Counts
H38 MSHA-certified for Underground Mining
 
New Large Bore, Rugged, Hollow Shaft Encoder
Multi-Turn Encoder Features Electronic Reset
One Millionth Encoder Shipped!
"Ultra Tough" Encoders for High Shock Environments
Intrinsically Safe Position and Speed Sensing Systems
Industrial Duty Trackballs from BEI
BEI Expands Express Encoder® Offering
Encoder Tutorial Online
Encoder Design Guide Online
BEI Offers Encoder Power Supplies
Intrinsically Safe Hollow-Shaft Encoders
Anti-Dither Module Solves Problem of Extra Counts
12-Bit Absolute Hollow Shaft Encoder
Galvanically Isolated Barrier for Intrinsically Safe Encoders
BEI Introduced DIN Rail Encoder Tester
DIN Rail Optical Isolator for Encoders
Motion Control Newsletter Archives

BEI Industrial Encoders (IED) is an operation of Custom Sensors & Technologies (CST). IED manufactures optical encoders and associated electronics for the industrial market. IED is the market-leading brand of encoders in North America.

About Custom Sensors & Technologies
Headquartered in Moorpark, Calif., Custom Sensors & Technologies (CST) is a business unit of Schneider Electric. CST was formed from the combination of Kavlico and Crouzet, Cydom and former divisions of BEI Technologies.  CST provides sensors, controls and actuation products to the industrial, transportation and military/aerospace markets.

About Schneider Electric
Schneider Electric is the world's power and control specialist. Through its world-class brands, Merlin Gerin, Square D and Telemecanique, Schneider Electric anticipates and satisfies its customers' requirements in the residential, building, industry and energy and infrastructure markets. With 105,000 employees and operations in 190 countries, Schneider Electric generated sales of €13.7 billion in 2006 through 15,000 sales outlets.
Schneider Electric: Giving the best of the New Electric World. To everyone, everywhere, at any time.

For Release: IMMEDIATE
Date: June 7, 2006
Contact: Scott Orlosky 
Phone: 800-350-2727

NEW Rugged Linear Encoders from BEI

Adding to its growing family of dependable, durable position sensors, BEI Industrial Encoder Division introduces a new line of linear encoders. The LN series linear encoders provide rapid, accurate and repeatable position feedback with a unique rugged design. Featuring a stainless steel scale, sealed read head and industry leading IP67 environmental rating, LN linear encoders offer exceptional resistance to shock, vibration, and contaminants. This sturdy design reduces the risk of breakage and system downtime. LN linear encoders are able to operate in harsh industrial environments with no air purging system required. Dust, liquids, and debris will not affect its performance. Designed with a non-contacting system of measurement, there are no parts to wear out, eliminating costly maintenance. LN linear encoders are ideal for a wide variety of applications, including machine control, automated processes, and pick and place operations.

Standard measuring resolutions of 0.5 µm to 10 µm are available. Scale measuring lengths range from as small as 2 inches to as long as 36 feet. The LN linear encoder operates between 5 and 28 VDC and is equipped with either line driver or open collector outputs. Universal mounting adapters and a variety of standard electrical interfaces make them easy to integrate into your control system.

PDF (2 pgs/291k)

linear encoder
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For Release: IMMEDIATE
Date: February 23, 2006
Contact: Scott Orlosky 
Phone: 800-350-2727

Reduce Downtime and Save Costs with Dual Output Encoder

The new dual output option for the HS35 hollow shaft encoder from BEI provides redundant encoder signals to ensure maximum control system reliability. This feature uses two sets of internal electronics to send identical isolated output signals to two separate connectors. If one output becomes electrically damaged, simply move the cable from one connector to the other. Your downtime is measured in minutes, not hours or days.

The dual output feature also has the capability to supply two separate controllers from a single encoder. Since the connectors are mechanically parallel and electrically isolated, connecting to a second controller and routing the cable is straightforward. Now you can save the cost and space of a second encoder with a single installation.

The HS35 is a heavy-duty hollow shaft encoder with a rugged cast metal housing and dual preloaded bearings for robustness and reliability. Rotating shaft seals and a sealed connector give it NEMA 4, 13 and IP65 ratings. It can accommodate a variety of shaft bores, up to 1 inch in diameter, and has a compact installed package length of about 2 inches. The HS35 is ideal for equipment with constrained axial encoder mounting space.

PDF (4 pgs/218k)

Dual Output Hollow Shaft Encoder HS35
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For Release: IMMEDIATE
Date: December 13, 2005
Contact: Scott Orlosky 
Phone: 800-350-2727

Hollow Shaft Encoder Boasts over 300k counts

The popular HS35 hollow-shaft style encoder from BEI now has expanded capability for finer resolution. High resolution is obtained using robust internal interpolation electronics which multiply internal signals with no degradation of overall accuracy. Interpolative multiples of 2X, up to 16X are available for the HS35 incremental hollow shaft encoder providing up to 80,000 cycles per turn. Using standard quadrature detection yields a maximum resolution of 320,000 counts. The inherent reliability and ruggedness of the HS35 coupled with the new interpolative options delivers superior position feedback for control systems.

The HS35 is a heavy-duty hollow shaft encoder with a rugged cast metal housing and dual preloaded bearings for robustness and reliability. This product features rotating shaft seals and a sealed connector for NEMA 4, 13 and IP65 ratings. It can accommodate a variety of shaft bores, up to 1 inch in diameter, and has a compact installed package length of about 2 inches. The HS35 is ideal for equipment with constrained axial encoder mounting space.

PDF (4 pgs/218k)

Hollow Shaft Encoder HS35
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For Release: IMMEDIATE
Date: August 31, 2005
Contact: Scott Orlosky 
Phone: 800-350-2727

BEI's H38 Encoder MSHA Certified for Underground Mining

BEI Industrial Encoder Division has been issued Mine Safety & Health Administration (MSHA) certification for the model H38 Explosion Proof Rotary Encoder. Certified as meeting Part 18, Title 30 CFR, it is now rated for underground mine usage, allowing for operation in underground coal and gassy mine environments throughout the United States. The H38 is the first rotary encoder to receive MSHA certification.

The H38 features a standard shaft seal, double bearing seals, and a cast aluminum housing with a hard anodized, sealed finish. It is an explosion proof version of the field-proven H25 encoder series and carries the NEMA Class 4X, 6 and 13 environmental ratings. The H38 is ideal for providing accurate and reliable position and speed measurements and control in mine-related applications, such as shaft elevator control and ore cart position and speed.

PDF (2 pgs/308k)

MSHA certified H38 encoder
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For Release: IMMEDIATE
Contact: Scott Orlosky
Phone: 800-350-2727

New Large Bore, Rugged, Hollow Shaft Encoder

BEI’s newest and largest-bore hollow shaft encoder is ideal for large motor feedback applications. The HS45 accepts motor shafts up to 1 5/8 inches in diameter (1 - 7/8 inches optional) and provides data for position and velocity control. This model incorporates the precise feedback capabilities of an optical encoder with an easily mounted configuration to larger motors. There is no need to step down or alter most large motor shafts.

The HS45 encoder provides an option for dual electrically isolated outputs. Should one set of outputs sustain electrical damage, a quick change of the connection enables you to get back up and running quickly. Alternatively, the dual output can also be utilized to feed two different controllers from a single encoder. This ensures speed and/or position synchronization without the cost of an additional encoder.

PDF (4 pgs/283k)

large bore rugged hollow-shaft encoder
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For Release: IMMEDIATE
Contact: Scott Orlosky
Phone: 800-350-2727

Multi-Turn Encoder Features Electronic Reset

BEI introduces a multi-turn absolute encoder, the HMT25, with electronic reset capability. Unlike manual resets (buttons or switches) an electronic reset can use system software for initialization. This greatly improves machine set-up time, especially in systems with space constraints. Sending a timed pulse through the reset pin, the encoder value gets set to “zero” through a non-volatile internal memory. Since the encoder uses a geared multi-turn code wheel system, instead of a battery-dependant electronic turns counter, the physical position at any time is precisely determined even in prolonged power down situations.

PDF (4 pgs/257k)

multi-turn absolute encoder
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For Release: IMMEDIATE
Date: November 19, 2003
Contact: Scott Orlosky
Phone: 800-350-2727

One Millionth Encoder Shipped

BEI's Industrial Encoder Division marked a recent milestone by shipping their one millionth optical encoder on November 19th, 2003. The Industrial Encoder Division (IED) was started in 1977 to service the emerging digital age of the factory automation industry. It quickly became known for producing rugged, reliable industrial products and for shipping on time, every time. IED also established a number of standards including a "build-your-own" model numbering scheme, two-day shipment on standard models and some of the first encoders designed specifically for use in hazardous environments.

Now recognized as the encoder industry leader, IED has provided products to tens of thousands of customers over a wide range of industries enabling precise motion control in automated factories, high-rise elevators, oil exploration, life-saving medical devices and emergency transportation equipment. IED has a long and proud track record in the industries it serves and continues to grow and expand to serve automation needs everywhere.

BEI ships one millionth encoder

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For Release: IMMEDIATE
Date: May 08, 2003
Contact: Scott Orlosky
Phone: 800-350-2727

BEI Industrial Encoder Division Introduces “Ultra-Tough”
An Encoder Code Disc Option for High Shock Environments

Industrial encoders live and operate in some really tough environments. Despite the precision they offer in an inherently rugged design, every now and then an application demands a little more. The Ultra-Tough code disc option is designed for use in high shock applications. The special code disk provides full precision of measurement, while offering a very high resistance to environmental and handling shock. Available in the industry standard H25 and the HS35 packages, the Ultra-Tough code disc uses the same engineered materials and technology found in aircraft and military vehicles. Encoders using this code disc can operate over the full temperature range from –40 to +105 C, just like the standard product.

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For Release: IMMEDIATE
Date: May 01, 2003
Contact: Scott Orlosky
Phone: 800-350-2727

Intrinsically Safe Positioning and Speed Sensing Systems Offered by BEI

BEI’s Industrial Encoder Division now provides a complete position and speed sensing system, which allows safe operation in hazardous areas where explosive potentials exist. These systems assure energy levels to optical encoder sensors are kept below the ignition point. They meet international CENELEC hazardous environmental ratings. Position and speed control is now available for certain explosive environments.

Installations consist of a select rotary encoder, cable assembly and an intrinsic safety barrier. When combined, these components are approved for Class I, Division 1, Group C and D (EEx ia IIB T4 CENELEC) environments. These intrinsic safety rated systems are well-suited to providing precision position and speed measurement in hazardous environments such as well logging, chemical handling, paint spray operations, printing, and industrial processed involving flammable gasses and liquids.

Ultra Tough Encoders for high shock environments
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For Release: IMMEDIATE
Date: April 17, 2003
Contact: Scott Orlosky
Phone: 800-350-2727

Industrial Duty Trackballs from BEI

BEI’s Industrial Encoder Division introduces a line of industrial duty trackballs. These range in ball size from 2.25” diameter for precision applications, down to 1.375” in diameter for portable equipment installations. These trackballs are cursor controls for computer systems which need rugged, environmentally-protected devices with exceptional feel and control.

The Models TBS225 and TBS200 have 2.25” and 2.00” ball diameters respectively. They are enclosed and mount directly to the underside of a console. These models employ Teflon® ball seals for environmental protection. This seal prevents most liquids, gels and dust that come in contact with the ball from entering the unit. These models are known for their superior ball operator feel while providing the positive cursor control of a trackball.

The smaller Model TBP138 offers a snap-in front panel mount. It has a small open design that gives it a low profile. This configuration is suitable for applications requiring portability and small size.

These BEI trackballs are suitable for video editing machines, design workstations, medical imaging systems, machine tool controls, electronic placement equipment controls, navigation controls and robotic positioning systems.

industrial duty trackballs

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For Release: IMMEDIATE
Date: April 03, 2003
Contact: Scott Orlosky
Phone: 800-350-2727

BEI Expands Express Encoder® Offering

The BEI’s Industrial Encoder Division has significantly increased the range of products available under their Express Encoder‚ brand. These products ship with a two business day lead time and selected products are on the shelf for even faster delivery. The Express line now includes six of the most popular encoder models: four incremental and two absolute versions. In addition, the Express Encoder catalog includes selected cable assemblies, accessory items and signal conditioners all available for quick delivery.

The full Express line now includes the industry standard Models H25‚ (shafted) and HS35 (hollow shaft) in both incremental and absolute versions, the Model H20‚ shafted incremental, and the HS25 hollow shaft incremental encoders. The Express catalog has been expanded to include signal conditioning electronics, an encoder tester, connectors, cable assemblies, a measuring wheel, and other common accessory items. In all, nearly 2000 encoder variations can now be purchased directly from BEI with fast delivery.


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For Release: IMMEDIATE
Date: March 26, 2003
Contact: Scott Orlosky
Phone: 800-350-2727

Encoder Tutorial on the Internet

BEI’s Industrial Encoder Division has a new tool on the Internet to understand encoder design and aid in proper specification of an encoder. Ever wonder how an encoder is built? What construction details can spell the difference between a long life and a disaster? Go to http://www.motion-control-info.com/encoder_insiders_guide.html for the “Insider’s Guide” to Rotary Encoders. Clear descriptions of various construction features let you know what to look for to ensure a successful specification for your industrial design project. Areas covered include bearing design, material selection, sealing options and terminations. Information is well described so that laymen and engineers alike can improve their knowledge about these useful feedback devices.

PDF  (2 pgs/85k)

nside a rotaty encoder

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For Release: IMMEDIATE
Date: March 13, 2003
Contact: Scott Orlosky
Phone: 800-350-2727

Encoder Design Guide on the Internet


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For years, BEI’s Design Guide for Optical Encoders has been a popular tool for engineers and teachers alike. Now it’s available on the web at http://www.motion-control-info.com/encoder_catalog.html. Starting from a simple description of basic encoder functions, it provides clearly written design examples that relate to real world design situations. Included with each design example is an illustration that details a particular application type as well as a model number construction example. These are useful for a refresher on encoder operations and as a classroom teaching aid. The entire design guide is in a PDF format and can be downloaded and printed using Acrobat® Reader.

PDF (2 pgs/100k)

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For Release: IMMEDIATE
Date: February 13, 2003
Contact: Scott Orlosky
Phone: 800-350-2727

BEI Now Offers Encoder Power Supplies

BEI’s Industrial Encoder Division now offers compact DIN rail mounted power supplies for use with their optical encoders and accessories. This PS-series Encoder Module accessory makes it easy and convenient to provide proper regulated power to encoders from a variety of power sources. The supplies come in 5 volt and 24 volt versions and are rated at 4 amps for the 5 volt version, and 1.5 amps for the 24 volt version. Either power supply can accept input voltages from 85 to 264 volts AC (at 45 to 65 Hz), or 110 to 350 volts DC making them useful in a wide range of installation both in US and European plants. These power supplies are available for sale directly on the BEI web site at the following address: http://www.beiied.com/accessories.html.

PDF (2 pgs/155k)

encoder power supply

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For Release: IMMEDIATE
Date: February 06, 2003
Contact: Scott Orlosky
Phone: 800-350-2727

Intrinsically Safe Hollow-Shaft Encoders

BEI’s Industrial Encoder division now provides the international CENELEC hazardous environmental rating for its incremental Hollow-Shaft encoders. Models HS35 (3.5” diameter) and HS25 (2.5” diameter) are available with the Class I, Division 1, Group C and D ratings (Eex IA IIB T4 CENELEC) when connected to the appropriate intrinsic safety electrical barriers. This extends the hazardous environment capabilities offered within the existing HS35 package and introduces the new, smaller hollow-shaft style of HS25 as a solution for these demanding applications. Both encoder styles have the enhanced capability of an RS422 compatible output along with the intrinsic safety rating.

Hollow-shaft style encoders can be mounted directly to shafts with diameters up to 1", resulting in a very compact installation. The intrinsic safety rating is well-suited to providing precision measurement in hazardous environments such as well logging, explosives handling, grain elevators and industrial process control involving flammable gasses, liquids, and dusts.

Intrinsically Safe Hollow-Shaft Encoders

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For Release: IMMEDIATE
Date: February 04, 2002
Contact: Scott Orlosky
Phone: 800-350-2727

BEI Introduces Anti-Dither Module

Controller seeing too many counts? Losing position in your control system? High vibration environment causing false counts? BEI’s DIN rail mountable electronic module can help. By comparing the quadrature outputs on your encoder, the Anti-Dither Module can remove the unwanted part of the signal and give you a true picture of your system output.

Web processes, conveyors, in-line inspection stations, and heavy equipment operations are all subject to possible system errors caused by mechanical vibration. This causes jitter on the encoder signal and subsequent position and speed errors in the control electronics. BEI’s Anti-Dither Module, placed between the encoder and the receiving electronics, removes this type of error making sure the real data signal ends up at the controller.

PDF (2 pgs/155k)

anti-dither module

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For Release: IMMEDIATE
Date: January 04, 2002
Contact: Scott Orlosky
Phone: 800-350-2727

12-Bit Absolute Hollow-Shaft Encoder

At last a rugged, well-sealed, 12 bit absolute version of a hollow-shaft encoder is available for precise position control applications. Built around the popular HS35 incremental design, the HS35 absolute encoder from BEI incorporates many of the same features, including: through and blind-shaft versions, a variety of shaft bores (up to 1” in diameter) and two tether options. The encoder carries an IP65 environmental rating and operates from 0Ö to 70Ö C with extended operation to 85Ö C available.

Hollow shaft encoders are particularly suited for installations that have limited axial space on the shaft. With an overall installed length of about 2 inches, the HS35 absolute encoder makes for a very compact package.

PDF (2 pgs/131k)

12-bit absolute hollow shaft encoder

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For Release: IMMEDIATE
Date: January 12, 2001
Contact: Scott Orlosky
Phone: 800-350-2727

BEI Introduces Intrinsic Safety Barrier

The Intrinsic Safety Barrier is galvanically isolated, eliminating the need for an earth ground. It also combines both power and signal barriers into a single package instead of the three or more separate packages that were needed in the past. Output options, including differential line drivers, make the barriers directly compatible with the majority of counters, controllers and PLCs. The DIN rail mountable package makes it easy to incorporate into standard enclosures and the built-in LED indicator lights simplify initial setup and testing.

The barrier itself is rated as non-incendive and can be installed in a Class I, Division 2 area. The requirements of Class I, Division 1, Group C and D installations (Eex IA IIB T4 CENELEC) can be met when used with properly rated encoders.

PDF (1 pg/76k)

Intrinsic Safety Barrier

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For Release: IMMEDIATE
Date: February 28, 2000
Contact: Scott Orlosky
Phone: 800-350-2727

BEI Introduces DIN Rail Encoder Tester

The first in a family of electronic modules from BEIÄs Industrial Encoder Division, this easy-to-use encoder tester utilizes an industry standard DIN rail mountable package. The simple design and mounting makes it ideal for motor test and repair facilities. This tester can accept inputs from any incremental optical encoder and provides illuminated status indicators for each channel under test. The DIN rail package provides a convenient, standard mounting option, though field technicians can also use it as a portable tester. This flexibility makes it ideally suited for use as an aid to troubleshooting, field testing or for incoming inspection.

PDF (2 pgs/155k)

DIN Rail Encoder Tester

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For Release: IMMEDIATE
Date: January 31, 2000
Contact: Scott Orlosky
Phone: 800-350-2727

DIN Rail Optical Isolator for Encoders

BEI's Industrial Encoder Division is the first encoder manufacturer to provide a DIN rail mountable, optically isolated, electronic module designed specifically for use with incremental encoders. This optical isolator is part of a family of externally mounted electronic packages recently introduced by BEI. Isolation circuitry in this module acts as an encoder interface to provide an electrically robust output to the receiving electronics. This presents a solid solution for systems that are marginal due to poor signal compatibility with the receiving electronics or installations that are particularly susceptible to noise or grounding problems.

By providing a clean interface between the encoder and the receiving electronics, this new optical isolator can be used to eliminate ground loops, reduce signal degradation from long cable runs (by acting as a repeater), or even provide a means to distribute an encoder signal to multiple input devices. The versatility of output options, coupled with an industry standard package, means this electronic module can improve signal integrity system-wide and ensure signal compatibility -- especially in systems that incorporate a wide variety of controller interfaces.

PDF (2 pgs/155k)

DIN Rail Optical Isolator

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Motion Control Newsletter Archives

        see also Current Newsletter listings
June 2007 Is it Magic?
May 2007 Size Matters
April 2007 Help for Your Troubles
March 2007 Big Things in a Small Package
February 2007 It's a Metric World After All
January 2007 Feeling Lost?
December 2006 Bah Humbug?
November 2006 On Display
October 2006 Right in Line
September 2006 More Resources for You
August 2006 Living Dangerously
July 2006 Feeling Cross?
June 2006 It's a Harsh Life
May 2006 It's a Good Thing
April 2006 Seeing Double?
March 2006 Straight Talk from BEI
February 2006 Thanks for Your Votes!
January 2006 A New Resolution for 2006
December 2005 12 Days of BEI Christmas
November 2005 Absolutely Rugged
October 2005 Hazard Avoidance
September 2005 A Really Fine Encoder
August 2005 Living Dangerously
July 2005 Have You Heard?
June 2005 HS25, Hardworking Hollow Shaft Encoder
May 2005 Encoder Times Four
April 2005 Need a Little More Resolution?
March 2005 Pulse & Direction Encoders
February 2005 Encoder Motor Adapters
January 2005 Testing...Testing...
December 2004 Help with Conversions

November 2004

Size Does Matter
October 2004 Take a Load Off!
September 2004 Feel the Power
August 2004 The Inside Scoop
July 2004 Measuring Up?
June 2004 Tiny, but Mighty Encoder
May 2004 In a Hurry?
April 2004 Built for the Long Haul
March 2004 Big Solution in a Small Package
February 2004 Making your Control System Strong
January 2004 Getting the Most from your Encoder
December 2003 Encoders at Santa's Workshop
November 2003 One Million Encoders Strong!
October 2003 The Right Tool for the Right Job?
September 2003 An Encoder's Best Friend
August 2003 One Tough Cookie
July 2003 One Good Turn
June 2003 Absolute Encoder with SSI Output
May 2003 Problems with Excess Encoder Counts?
April 2003 Solution for a Tight Installation
March 2003 The Most Versatile Encoder


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