BEI Engineering Resources for Motion Control Systems

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) Motion Control Round-up )
 News and Views from the World of Automation April 2004 
In This Issue
  • Built for the Long Haul
  • Words of Wisdom
  • Can You Solve This?
  • The Last Laugh
  • Your Opinion Matters


  • April is always an exciting time of year. It's a time for renewal and growth . . . doing some spring cleaning . . . attending professional trade shows . . . building your business. If all this gets to be overwhelming and you need help solving tricky feedback control problems, BEI is ready to lend a hand.

    In the meantime, enjoy this month's newsletter. A special thanks to all of you that have taken the time to write back. We appreciate all of your comments.

    Built for the Long Haul

    Many of you already know that we produce a multi-turn absolute encoder. With a capability of 12 bits by 12 bits of turns, our HMT25 yields a total of 16,777,216 positions. The mechanically-geared unit ensures reliability over a long lifetime without concern about back-up battery life (used in electronic multi-turn encoders)

    For those that need the capability of a multi-turn absolute, we've just made the data communication portion a whole lot easier. Now the HMT25 can give you data in an SSI format. This data set consists of 25 bits of serial information, which includes the 24 data bits plus a parity bit for error checking.

    With a system-supplied clock you can now send/receive data synchronously with as few as six conductors (two differential data pairs, two differential clock pairs, plus power and ground). For a complete specification along with an SSI timing diagram download the PDF, below.

    HMT25 With SSI Output, PDF . . .

    Words of Wisdom
    "When nothing seems to help, I go and look at a stonecutter hammering away at his rock perhaps a hundred times without as much as a crack showing in it. Yet at the hundred and first blow it will split in two, and I know it was not that blow that did it - but all that had gone before." Jacob Riis

    Jacob Riis was a turn-of-the century immigrant who sought to document and thereby help alleviate the blight of New York City slums. He often wandered these areas with the head of the New York Police Board of Commissioners, then pre-presidential Theodore Roosevelt.

    To read more about his work as an investigative reporter and his accomplishments, click on the link, below.

    More about Jacob Riis ... »

    Can You Solve This?
    Company ZYX had a high resolution encoder mounted on a conveyor motor. The cable run was about 30 feet and the customer called complaining of "noise". Even when the conveyor was stopped, their counter would occasionally increment.

    The BEI applications specialist recommended that he try using the receiver in differential mode, since it is a very sound practice and usually eliminates most noise problems, but the problem persisted. What was going on?

    Answer: It turns out that the customer was experiencing a problem called dither. If the conveyor was "stopped" at the transition point of one of the encoder square waves, any mechanical vibration in the motor system could be interpreted by the counter as incremental movement.

    This was especially evident since he was using a high resolution encoder. The applications specialist recommended he use the BEI Anti-Dither Module. This module creates 1/4 cycle of hysteresis - enough to stop the false counts. Problem solved. To learn a little more about the Anti-Dither module, click the link below.

    Anti Dither Module PDF . . . »

    The Last Laugh
    An engineer died and reported to the pearly gates. An intern angel, filling in for St. Peter, checked his dossier and grimly said, "Ah, you're an engineer; you're in the wrong place." So the engineer was cast down to the underworld and was let in. Pretty soon he became dissatisfied with the level of comfort and began designing and building improvements. After a while, they had air conditioning, flush toilets, and escalators. The engineer was becoming a pretty popular guy among the demons.

    One day, the Lord called Satan up on the telephone and asked, "So, how's it going down there?" Satan laughed and replied, "Hey, things are great! We've got air conditioning, flush toilets and escalators. There's no telling what this engineer is going to come up with next."

    The Lord exploded, "What? You've got an engineer? That's a mistake; he should never have gotten down there; send him back up here immediately or I'll sue."

    Satan laughed uproariously, "Yeah, sure. And just where are YOU going to get a lawyer?"

    Your Opinion Matters
    Hope this was a fun and informative newsletter. Feel free to pass it along to your friends by clicking the "Forward email" link at the bottom of the page. You can also send me your comments and suggestions by clicking the "email" link in the newsletter footer.

    Thanks for reading and remember when you need products or engineering help with your control system - think BEI.

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