BEI Engineering Resources for Motion Control Systems

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) Motion Control Round-up )
 News and Views from the World of Automation May 2004 
In This Issue
  • In a Hurry?
  • This is so Cool
  • Can You Solve This?
  • The Last Laugh
  • Your Opinion Matters


  • It's hard to believe that it's already the end of May. I hope this newsletter finds you in good spirits and that all is going well. Relax for a moment and enjoy this month's stories and articles.

    As always, feel free to send me some of your own stories along with any other contributions or comments.

    In a Hurry?

    Have you ever needed to prototype a control system and wanted an encoder quickly? Just call us and ask for one of our Express Encoders (tm). Absolute and incremental encoder models are available in anywhere from 3 days to same day depending on the model.

    We have incremental and absolute encoders in both hollow shaft and shafted styles to choose from. Including the various resolutions and mounting options we literally have thousands of standard encoder models available for quick shipment.

    Give us a call and our applications specialists will gladly discuss your needs and steer you in the right direction. You can also click on the link below and look for the bright yellow Express Encoder flag to find those models that are available for quick shipment.

    Express Encoders . . .

    This is so Cool
    If you click on the link below, what you are going to see is actually a commercial. No we haven't gone crazy and started selling ad space. Every now and then you run across a clever combination of art, whimsy and physics that is so amazing as to defy description.

    This particular "story" runs about two minutes long and is guaranteed to make you smile. With that as an introduction, check out the link (it does require Flash 6 to operate).

    See it to believe it ... »

    Can You Solve This?
    A customer had an application where encoders were installed on motors that would run for long periods of time. Shafted encoders were specified and were installed on the motors at the job site. Shortly after the encoders were installed the flexible couplings started to fail. They were immediately replaced and once again broke in short order. A closer look at the encoder revealed bearing damage.

    The engineer on site decided to measured the end play of the motors and after checking several, found that it was averaging about 0.10". This was twice the coupling rating and explained why the couplings were breaking and why the encoders were being overloaded. How could this endplay problem be solved?

    Answer: The engineer called a BEI applications specialist, who offered a solution. Since the customer was able to put a 1-inch diameter stub shaft on his existing shaft, an HS35 (Hollow shaft encoder) with a 1" shaft bore was recommended. The unique Slot Block tether (R1) option offers a large amount of axial play - more than a conventional flexible coupling. With this option, the encoder will simply slide back and forth along the tether's dowel pin and can easily accommodate a large endplay.

    No matter how difficult your application, give us a call. We might just have a solution.

    Contact our Applications Specialists . . . »

    The Last Laugh
    There was an engineer who had an exceptional gift for fixing all things mechanical. After serving his company loyally for over 30 years, he happily retired. Several years later the company contacted him regarding a seemingly impossible problem they were having with one of their complex machines. They had tried everything and everyone else to get the machine to work but to no avail. In desperation, they called on the retired engineer who had solved so many of their problems in the past.

    The engineer reluctantly took the challenge. He spent a day studying the huge machine. At the end of the day, he marked a small "x" in chalk on a particular component of the machine and stated, "This is where your problem is". The part was replaced and the machine worked perfectly again. The company received a bill for $50,000 from the engineer for his service. They were stunned and demanded an itemized accounting of his charges.

    The engineers response was brief: One chalk mark $1. Knowing where to put it $49,999.

    It was paid in full and the engineer retired again in peace.

    Your Opinion Matters
    And with that "Last Laugh" I'll leave you in peace. Hope you enjoyed this month's letter and to our U.S. readers have an enjoyable Memorial day.

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  •     email: Scott Orlosky
        voice: 805-968-0782
         web: http://www.beiied.com

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