BEI Engineering Resources for Motion Control Systems

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Motion Control Round-Up
News and Views from the World of Automation.
 
July, 2008
In This Issue
Talk to your computer
Can you see the light?
Can You Solve This?
Voices from the past
Join Our Mailing List!
Quick Links
 
Dear Reader,
Welcome to the July edition of BEI's monthly newsletter.  Each month we work to make it an informative, challenging and interesting use of your time.  We know that information overload is part of today's world so we want to make sure you are getting something that you value.  We welcome your positive comments and constructive criticisms alike.
 
As always we're ready to help you with your encoder requirements, whether its choosing a model number, brainstorming a new application, or troubleshooting an installation - give us a call.
 
In the meantime, enjoy this month's newsletter and enjoy your summer.
Talk to Your Computer

BEI LogoBack in May of this year we introduced a new encoder interface.  Our dual encoder-to-USB converter was a way to conveniently get encoder data directly into your computer through a USB interface. 

We now have an expanded version of this product available.  Our newest product can take up to four encoder inputs and convert them into a USB format so you can bring the data directly into your computer.  What's more, our clever engineers have come up with a way for you to select either a standard quadrature input (used with most incremental encoders) or an SSI input (a common interface for absolute encoders) for each input channel - how's that for flexibility?

Check out the link to this product by clicking the picture above and you can download a PDF of this cool new interface product from BEI.
 
Can you see the light?
BEI LogoMany notable people were born in July, but few have carried as much influence in the world industrial market as this Croatian born on July 10, 1856.  He was a contemporary of Thomas Edison and worked closely with him.  Eventually their relationship dissolved in a bitter feud between whether AC or DC was the most efficient means for carrying electrical signals.  (For the record, Edison believed that DC power was preferred and invested considerable resources to defend that position.)
 
Among his many inventions were the the use of polyphase electrical induction for motors, generators and transformers  eventually leading to the basis for AC induction motors in use today.
 
He was also very active in the field of radio transmission and wireless power transmission.  He invented the tuned transmitter/receiver pair that is used in all radio transmission schemes today.  Some of his ideas included the equivalent of high powered laser-type weapons - much like "Star Wars" and he was responsible for over 700 patents.  If you want to read more about this clever and prolific inventor - just click the picture, above.
 
Though he's not a household name, he is well know amongst the engineering community and he does have a unit of magnetic flux density named after him: the Tesla.
Can You Solve This?
 

Some of the problems we encounter are easy to solve, others require a little more thought.  This month's challenge is in the latter category.  We were working with an installation that required intrinsically safe encoders - which by necessity operate at lower voltages, typically less than 10 volts.  The customer had wired up his encoder correctly to an Intrinsically Safe barrier required by the regulatory agency and all seemed to be operating well - at least for a while.  Then they began to see intermittent shut downs of the encoder/barrier system.  They could limp along by powering down, waiting a few minutes and powering back up again, but that is no way to run a production operation.

We reviewed the customers schematic and determined that their wiring was correct.  After some discussions about the physical layout, the problems slowly became more evident.  What was it about their physical layout that provided a clue to the problems that they were having?
 
Answer:  Since they were operating in an intrinsically safe installation, they had fairly large distances between equipment to ensure separation between hazardous zones and safe zones.  This required long cable runs.  Conventional wisdom might cause one to think that excessive voltage drops were the issue, but the intermittent operation was a clue that the components were being driven too hard.  A check of the cable specifications revealed that they were using a high capacitance cable which was causing a high load on the output drivers of their encoder and barrier.  This condition resulted in activating the thermal shutdown protection.  Switching to lower capacitance cable and closer attention to routing to minimize cable lengths was the answer.
Voices from the Past
So often, the development of modern technologies allow us to look back into the past with fresh eyes.  As an example, x-ray technologies have enabled us to uncover secrets in BEI phonautographEgyptian mummies and under old paintings without having to destroy these artifacts in the process. New digital scanning technologies have now enabled the recovery of a 150 year old voice recording by a French inventor.
 
The device on the right is a phonautograph which recorded sound on a piece of paper that had been blackened with soot. Edouard-Leon Scott de Martinville invented the device and in 1860 had a young female singer record "Au Clair de la Lune".  Though the device was never intended for playback, a group of audio engineers and sound archivists were able to photograph and digitally "read" the sound. 
 
To read more about this recording and to hear a 10-second snippet of this ethereal voice from another century, just click on the picture above.
 
Thanks for taking the time with us today.  I hope you enjoyed this newsletter and if so - feel free to pass it along to a friend or co-worker.  At BEI we work hard to help you with your industrial encoder needs and always welcome your feedback.  So drop us a line any time.
Thanks for reading,

Scott Orlosky
 
    email: Scott Orlosky
    voice: 805-968-0782
     web: http://www.beiied.com

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